Aluminum die casting castings are highly conductive, lightweight, corrosion-resistant, and heat-treatable metal components that are simple to customize. They are therefore perfectly suited for cars because they increase fuel efficiency by lowering the overall weight of the vehicle.
Die Casting and Permanent Molding are two application-based market segments for aluminum die casting casting. According to the survey, the category of aluminum die casting die casting, which currently accounts for more than 51% of the market share, will further increase its market dominance by 2020 due to its formability and affordability.
Global High Pressure Die Casting Demand is Increasing
There are numerous diverse international and local manufacturers present in the global aluminum die casting market. To remain competitive and cost-effective in the market, these businesses consistently invest in the creation of new technology and goods. The top ten manufacturers of aluminum die casting castings in South Africa are as follows:
Castingod.com
Location: Sanbei Industrial Development Zone, Longshan Town, Cixi Zhejiang China
Main product: Mold Making, Casting
Email: info@castingod.com
Website: https://castingod.com/
In the aluminum die casting die casting sector, leading Chinese/UK manufacturer CASTINGOD is building a reputation for itself. Its comprehensive one-stop service aims to simplify the design and production process for all clients. Therefore, they can assist at any level of the process, from the initial design to the casting and that critical surface treatment in exceptional plant.
Our more than 20 years in the business, they have knowledge and abilities to approach every work with assurance. Whether you’re looking for durable medical equipment, excellent architectural components, or vehicle parts, they are pleased to adapt and modify processes to meet your needs.
In fact, this is the main factor behind why so many of their recurring new customers keep coming back to Cixi Aida Metal. And their experience is only made better by their incredible workers, who consistently ensure that items are manufactured with love, accuracy, and precision from beginning to end.
Aluminum die casting die castings – which industries use them?
With us you will benefit from foundry services. You can make aluminum die casting die castings here for the production of elements that are widely used in many industries: aviation, machinery, automotive, racing, electrotechnical and power engineering, optical and many others.
. Aluminum die casting die meet the requirements of modern technology, and also enable the optimal use of material, the execution of complex structures and high accuracy of measurements and small wall thickness. We invite you to cooperate.
What is casting?
In simple terms, casting is nothing more than shaping metal elements, which thus become easier for further processing. This is an extremely common technology, and the materials used for castings include: steel, cast iron, magnesium, or just aluminum.
When it comes to the production of aluminum products, aluminum die casting die casting is one of the most commonly used methods. Aluminum die casting die castings are a desirable area of the industry, especially where other technologies turn out to be too expensive.
Aluminum die casting die castings can be made at a really attractive price, which often determines the choice of this material and not another.
Casting aluminum – as well as other materials – guarantees high accuracy, the possibility of making objects with very complex shapes and obtaining excellent results.
What is aluminum die casting die casting?
Aluminum is a relatively young metal, as its discovery is attributed to a Dane, Christian Oersted, and dates back to the 19th century. In 1827, Friedrich Wöhler produced pure aluminum for the first time – by reducing aluminum chlorate with potassium.
And in 1855, aluminum, after many subsequent revisions, was announced at the World’s Fair in Paris as a new metal.
As you can see, it has been known for less than 200 years, and it has already had such an amazing and dynamic development and stunning progress. It has taken the lives of people all over the world by storm. Today it is difficult to imagine any area of life without the presence of this light metal.
It owes its popularity to the features for which it is extremely valued: light weight, high resistance to corrosion, high conductivity, ease of processing. This metal can be pressed into wires, rolled onto sheet metal or thinner foils, and pressed into a composite tread. No wonder that it is also so willingly used in foundry.
Why high pressure aluminum die casting die casting is famous?
The technology is quite simple and is based on filling previously prepared molds with liquid metal. The costs it generates are relatively low and the effects are satisfactory. Products obtained using the technology is characterized by excellent properties, are durable and durable.
Cast aluminum resists the weather, so it lasts longer, won’t corrode or rust like a cast iron bench, for example.
Aluminum die casting die castings – comparison of techniques.
When it comes to the choice of the type of casting method and the material used, factors such as: mechanical properties, tolerance, external surface and the price of the final product affect it. The foundry itself can be divided into two basic groups: casting in permanent and non-permanent forms.
The most commonly practiced aluminum die casting die casting techniques are: aluminum sand castings and pressure casting. Each of them is based on different technological processes.
More and more often and more applications are found in aluminum die casting die casting parts, especially in such fields as: automotive industry, mechanical engineering or electrical engineering.
Advantages of Die Casting Machines
Aluminum die casting die castings combine the advantages of specific materials with the advantages of foundry. The automated course of processes creates today’s image of modern pressure and sand casting.
Aluminum sand castings are made in disposable molds, made by hand. To do this, first prepare a model of a given object (for example, made of wood or resin), then put it in a molding box, fill it with molding sand and carefully compact it around it.
In this way, a mold is obtained (molds for aluminum die casting, casting molds for aluminum). Then the model is carefully removed from the box, the mold is supplemented with a core that reproduces the internal shape of the casting, and liquid aluminum is poured into it.
When it solidifies, the semi-finished product is knocked out of the molding sand and sent for cleaning and processing. This is an ideal method for the production of spare parts for various types of machines and devices because with the help of the latest simulation tools, a very high level of certainty is achieved today that the components will be correctly measured.
This technique is not only cost-effective, but also appreciated for its flexibility in manufacturing and the ability to change tools.
Conventional Die Casting vs Gravity Die casting on cnc machining
In turn, pressure castingis performed in casting machines, called pressure machines. In the first stage of work, mold halves are assembled on the machine, made of appropriate steel and short-circuited with a force of several hundred tons.
In the next step, liquid metal is poured into the infusion chamber, which, under the influence of the pressure generated by the piston, is forced into the mold cavity through the infusion slot and takes on the desired shape there.
Then the product is sent for further processing, during which its surface is protected, for example, by powder coating or galvanizing. Pressure castings are used in the production of car parts, machinery and equipment and in many other demanding industries, in serial and large-series production, both for the production of small and much larger parts.
Die casting process are characterized by good mechanical properties
When comparing these two types of castings, it should be noted that they differ not only in the method of formation, surface quality and dimensional accuracy, but also in mechanical properties.
The dimensions of aluminum sand casting are not very precise, the shape and details are not very precise, and the surface is rough, but they can be put into production faster and cheaper.
With us you will make aluminum die casting die castings, both sand and pressure
Wahl Aluminum die casting
Location: Cnr Main Reef Road and Springbok Longdale, Industrial Johannesburg, South Africa
Main product: Irrigation Equipment, Catering Equipment, Furniture Components
Email: Not Available
Website: https://www.wahl.co.za/
The gravity and tilt casting sector have been a focus for more than 60 years for Wahl Industries, which has its headquarters in Johannesburg, South Africa.
The company has an aluminum die casting gravity and tilt die-casting foundry that creates a variety of castings for the furniture, lighting, general engineering, irrigation, automotive, and other industries. They are members of the Aluminum die casting Federation of South Africa and hold ISO 9001:2008 certification.
Wahl Industries is a company that produces irrigation equipment, general aluminum die casting castings for engineering and catering businesses, and outdoor lighting for the construction and retail markets.
This foundry is one of the largest privately operated aluminum die casting gravity foundries in South Africa, with over 10 500 square meters of covered space, a maximum height of 4 meters, an overhead lifting capability of 5 tons, gas melting furnaces, transfer ladles, electric furnaces with precise temperature controls, and a backup generator for the entire facility (730 KVA).
PDC
Location: 4 Willowton Road, Pietermaritzburg, KwaZulu-Natal, RSA
Main product: Building Hardware, Plumbing, Automotive
Email: enquiries@pdc.co.za
Website: https://www.pdc.co.za/
PDC is a cutting-edge provider of castings made of brass, aluminum die casting, and zinc for the South African and international markets. Since 1952, they have operated as a specialized die caster.
This business was created client by client. The strategy is to begin with the needs of customers and then explore numerous design possibilities until they find the optimal process solution. Their clients appreciate this strategy because it gives them the assurance that the procedure, they build for them will best satisfy their needs.
KPL Die Casting
Location: 18 Premier Park, Premier Road, Industries East, Germiston, Gauteng, 1401
Main product: Automotive
Email: sales@kpl.co.za
Website: https://www.kpl.co.za/
- There are currently 95 individuals working, and that number is expected to increase by 30% by 2022.
- Each month, more than 50 distinct components are created.
- Over 15 years of enduring relationships with customers
- Proud local employer with a 35-year-old staff average
- Automotive Tier 1 and 2 Supplier
DINKY
Location: Lawrence Dauberman Crescent, Berlin Industria, Eastern Cape, South Africa
Main product: Automotive and Electrical Components
Email: info@dinkyman.co.za
Website: http://www.dinkyman.co.za/index.html
Dinky Manufacturing was founded in 1977 and has been a successful family-run business for more than 40 years. The factory is situated in the Berlin industrial district of the Eastern Cape of South Africa, 45 kilometers from East London.
The tool room, press shop, sub-assembly line, zinc/electroplating, aluminum die casting pressure die casting, and powder coating factory are all located on the 3500 square meters of floor space. The local automotive, refrigeration, and electrical sectors are supplied with components.
SCHMIDT Industries
Location: 11-13 Suffert St. Pinetown KZN, South Africa
Main product: Automotive Components, Industrial Fan Parts, Industrial Lighting
Email: sales@schmidtindustries.co.za
Website: https://schmidtindustries.co.za/
Schmidt Industries is a company that is prepared for the future by building on its solid history and putting QUALITY IN YOUR HANDS.
Heinz-Werner Schmidt created the company in the 1960s, bringing reputable names like Pineware, Gedore, Wera, and Reli-on to the South African market. As a result, a top-notch foundry and production facility were built in Durban, South Africa.
It quickly established solid ties to innovative, high-quality products, something it still takes pleasure in.
JAY-BEE Castings
Location: 294 Main Reef Road, Knights, Germiston
Main product: Pumps, Impellers, Crushing Equipment, Drag Lines
Email: shaun@jaybee.co.za
Website: https://jaybee.co.za/
Jay-Bee Castings has a long history of providing top-notch products and services. The facility can provide machined parts made of carbon steels, stainless steels, grey and ductile irons, as well as alloys made of copper, nickel, and aluminum die casting.
The manufacturing of castings up to 5t for the sugar, mining, marine, and general industries is made possible by extensive electric melting systems. Earth movement, pumps, impellers, crushing apparatus, drag lines, motor industry dies, and spun bushing are among the things they offer.
A new micro sub plant was installed to provide a better and more consistent power supply, enabling to run furnaces in parallel at full power. Plant and resources are constantly upgraded to keep up with technical improvements in control systems and production procedures.
MAZAL
Location: Assegaai Road Parow Industria Cape Town South Africa
Main product: Gardening Equipment, Drying Appliances, Textile industry, The building sector
Email: info@mazal.za.net
Website: http://www.mazal.za.net
MAZAL is a family-owned corporation with over 35 years of successful and adaptable business operations. It is well known for its quality, dependability, and adaptability. In addition to serving the local market, MAZAL now exports — in response to rising demand — to Dubai, Namibia, Australia, and other Southern African nations.
The range of products they produce individually includes anything from highly complex components for textile industry conveyer systems to building-related products, irrigation systems, security systems, fences, and household items.
Precision engineering, in combination with today ’s technology and a modern, flexible administrative framework, makes it possible to meet frequent requests for original and personalized problem solving.
Their “know-how” extends beyond die casting to include welding to die casting, powder coating, spraying, and electroplating. They take pleasure in their workforce’s continuing training program, which keeps them current with a rapidly changing global industry.
PROCAST Manufacturing (Pty) Ltd
Location: 11th Avenue Maitland Western Cape South Africa
Main product: Building, Electrical, Motor Vehicle, Irrigation
Email: sales@procast.co.za
Website: http://www.procast.co.za/index.html
For more than 60 years, Procast Manufacturing (Pty) Ltd has been in business.
The late Mr. M.S. Hard created the company, which is still maintained as a family business by his daughter, Mrs. Sally Henstock. The business is a manufacturer with a focus on high pressure die-casting of zinc and aluminum die casting. Procast also produces a large variety of steel-pressed, brass-manufactured, and plastic injection-molded components.
Hi Alloy Castings
Location: 55 Moore Avenue Benoni South 1501 Gauteng
Main product: Pumps, Crushing and Milling Liners
Email: info@hialloycastings.co.za
Website: https://www.hialloycastings.co.za/
In 1981, Hi Alloy Castings was established. In a garage in the Balfour Ave Industrial Site of Benoni, the foundry began producing parts for the shot blasting industry. Hi-Alloy Castings has developed over the years into a dominant team in the South African foundry industry, producing parts for a variety of industries, including brick manufacture, crushing, cyclone separation, pumping, and shot blasting.
