Lots of die castings are made from non-ferrous metals such as magnesium, aluminium, copper, etc. Aluminium die casting is however quite common in the US, largely because of its strength, resistance, corrosion and lightness. Die casting is needed in various industries such as the automobile and telephone industries.
In the US, several die casting manufacturers all over the country serve the growing market demand for the products. It’s important that you are able to identify the top aluminium die casting manufacturers so you can always go for the best when sourcing for aluminium die casting.
In this article, I’ll be covering the top 10 aluminium die casting manufacturers in the US.
What are the top 10 aluminium die casting manufacturers in the US?
This is just a list of the top manufacturers. I’m not stopping here as I know you would want to know more details about these manufacturers. I will explain each of these manufacturers in detail. Okay so, ride with me!
CAB Incorporated
Location: Nacogdoches, Texas
Company Type: Manufacturing
Year Founded: 1982
Main Products: Aluminium die casting
Other Products: CNC machining, sand castings, iron casting.
This is a leading die casting company in the US and a worldwide manufacturer/distributor of precision machined industrial casting, forgings, wind tower components and flanges. Their capabilities include 3D modelling, CMM inspection, design for manufacturing review, etc.
I discovered that they have a large customer base across three different continents in diverse industries such as hydraulics, automotive, mining, construction, agriculture, etc. They have a team of experienced quality assurance engineers, machinists and international teams across different countries (such as India, China, South Korea, South Africa, and Vietnam) that ensures efficient management of production processes, quality assurance and process improvement.
This enterprise is also an internationally recognised manufacturer and distributor of wind tower flanges and door frames of high quality. They also have a leading reputation in international supply chain management.
One thing I find spectacular about them is that they have a track record of quality productions. This company also offers value-added services such as assembly, packaging and other processing services.
This enterprise is also really keen on the seamless delivery of their productions to their customers. Therefore, they have working agreements with port logistics and custom brokers for efficient and optimized material scheduling and movement of both small air freight shipments and specialised handling needed for wind tower flanges.
Offshore Direct Metals Incorporation
Location: Florida
Company Type: Manufacturing
Year Founded: 2010
Main Products: Aluminium die casting
Other Products: CNC machining, drilling, punching, injection molding, aluminium coils, aluminium plates, sheets, etc.
They are a global die casting Company with a focus on metal and plastic products. This enterprise is a leading aluminium extrusion supplier for aluminium plates and aluminium sheets. I discovered that they maintain direct relationships with their customers all over the world by directly shipping their products to their customers, thereby saving their customers from overhead expenses.
Whenever you buy from them, you’ll enjoy the convenience of dealing with a domestic-based supplier while also enjoying the advantages associated with offshore.
One interesting thing about them is that they have logistical experience and a wide array of global networks. This company also has warehouse facilities for the safekeeping of their productions and ensure the use of the best materials in their productions.
They have relationships with the best suppliers of aluminium extrusions, billets, coil, sheets, plate circles/discs, etc. All their suppliers are ISO/9001 certified. This company has aluminium die casting machines that offer molding press capabilities of 24 to 1250 tons. Customers can also give specification requirements of temper sizes, alloys, etc.
This company has a mission of providing customers with the very best stock of aluminium extrusion products and services. I gleaned that they use the latest CAD and imaging software in the designation of their products.
Littlestown Foundry Incorporation
Location: Pennsylvania
Company Type: Manufacturing
Year Founded: 1916
Main Products: Aluminium die casting
Other Products: CNC machining.
This is a top US aluminium die casting company duly certified by ISO 9001:2015. They’re a leading manufacturer of heat-treated sand castings made from aluminium. This company offers various services such as testing, machining, inspection, finishing, assembly, etc.
They have a large customer base across different industries, ranging from automotive, electronic, marine, medical, architecture, transportation, military, pharmaceutical industries, among others.
This enterprise offers prototype and low-medium volume productions. With 95% of their productions being based on commercial aluminium castings, they specialise in working with aluminium and aluminium alloys such as A356.2, A356.1 and A319.1.
This company also offers tensile, microphotography, brinell, sand, ultrasonic, pressure, vibratory, hydrostatic, x-ray and metallographic testing services. I discovered they have high-end CMM and optical comparator equipment for the proper inspection of their products.
One interesting fact about this company is that they offer rush and emergency services to their customers who urgently need die cast service. Their aluminium die casting is in different sizes with a tolerance level of up to +/-0.03. Their finishing service include vibratory finishing, shot blasting, assembly and honing services.
DyCast Specialties Corp
Location: Starbuck, Minnesota
Company Type: Manufacturing
Year Founded: 1983
Main Products: Aluminium die casting
Other Products: Zinc die casting, CNC machining.
This company is a front-line supplier of quality die casting. They offer total aluminium die casting processes, ranging from design concept, tooling, production to complete assembly. What I particularly find interesting about them is that they prioritise quality productions. Their customer base spans across the industrial, robotics, radar, public transportation, aerospace sectors, among others.
They ensure quality production of aluminium die-casting using different aluminium alloys such as 380 aluminium, 383 aluminium and 413 aluminium. When they want to fill complex molds under pressure without gaps, they use the 413 aluminium.
This enterprise also ensures zero defects and continuous professional training/education for their employees. If you have an urgent demand for aluminium die casting, they’re your go-to. They have a facility which includes an in-house machining centre with tolerance capabilities within +/-0.00025 of an inch, and weight up to 10 pounds.
This company also has 3-CNC vertical milling centre with a pallet charger. To ensure proper finishing of their products, they employ vibratory finishing by utilising plastic and ceramic media to polish the casting surface and reduce sharp edges. In the production of their zinc die casting, they use hybrid alloys which contain more aluminium.
One interesting fact about them is that they have a team of experts across all stages of production that provides engineering, secondary and finishing services. This enterprise also has in-house qualified assurance programs to vet the quality of their productions.
K & H Precision Products Incorporated
Location: New York
Company: Manufacturing
Year Founded: 1985
Main Products: Aluminium die casting
Other Products: CNC machining.
This company is an innovative company that specializes in the prototyping and low-volume production of casting parts and secondary machining. They use sophisticated CAD and CAM software in the prototyping and designing of their products and also offer no-bake sand castings, plaster mold castings and a complete CNC machine shop.This enterprise has experienced in-house designers that schedule the express documented production plans of their customers. Mainly, they use Solidware as their design software. To ensure quality production, they create a documented design plan, solid model geometry and then send tooling files to in-house programmers for CNC machining.
One fascinating thing about them is that their capabilities include CAD modelling, thermo form tooling design, machine fixture design, part manipulation for manufacturability and reverse engineering. This enterprise also has excellent experience in optimising components through precision design service.
Customers can review the solid model geometry of the required tooling and are actively involved in the production process. This enterprise has a Quality Control department where they vet their products to ensure they’re of high quality.
This company has a wide array of customers across diverse sectors such as the telecommunications, aerospace, automotive, military sectors, among others. They also have a fully equipped CNC facility with advanced 4th-axis machining capabilities and newly implemented dual-axis trunnion.
This enterprise offers both primary and secondary machining operations with precision results. They also offer plastic mold casting that’s suitable for both high-volume and low-volume productions.
They have two complementary manufacturing departments that oversee the plaster mold casting process and sand casting process.
I-Q Enterprises LLC
Location: Indianapolis
Company Type: Manufacturing
Year Founded: 2004
Main Product: Aluminium die casting
Other Products: Iron sand castings, steel forgings, etc.
This company boasts of several certifications such as ISO 9001: 9002, ISO 9001: 2000 and ISO/TS 16949 certifications. They’re a leading aluminium manufacturer in US and China that offers service to several industries such as consumer, electronics, automotive, lighting, etc. Their customers include top international companies such as Toshiba, Emerson, etc.
They have manufacturing firm in Indianapolis, US and plants in China and Vietnam. This gives them a competitive edge to effectively manoeuvre economic situations towards reducing production costs. They’re really big in cost-effective productions. You can be sure of getting optimum products at the best obtainable prices.
For customers who need low industrial parts manufacturing, they offer Contract Manufacturing solutions to them. They also have bi-lingual engineers for effective communications. One goal of this enterprise is quality productions and customer satisfaction. So, they have a quality management team that oversees the production processes.
This company offers several secondary operations such as machining, assembly, plating, anodizing painting, printing, etc. They also have several die casting machines such as the 800, 500, 350-ton cold chamber, among others. Mainly, they use A360, A380, A3830and A413 aluminium die casting alloys.
Specialized Castings
Location: Greenville
Company Type: Manufacturing
Year Founded: 2002
Main Products: Aluminium die casting
Other Products: CNC machining.
This is a top US aluminium die casting company that manufactures high quality, custom, ferrous and non-ferrous castings for the manufacturing, tooling and foundry industries. They offer several secondary services such as pattern making, CNC machining, heat treatment, coating, x-ray testing, drilling, textures, etc.
I discovered that this company prioritizes quality productions. They have a belief that quality is the foundation for every aspect of their business. Their services include no-bake molding services, plaster molding services, foundry tooling services, thermo-form tooling services and prototype & short run castings.
They use No-bake molding service in producing castings ranging from 2 lbs to 4000 lbs with mold sizes up to 8′ × 12′. They use this to manufacture large and heavy castings because the mold strength allows for greater metal weight to be cast.
They use plaster molding for prototypes and low-quality productions. Although most of their plaster molds have draft angles of 1 to 2 degrees, they can produce plastic molds with zero degree draft angles. Most of their cast tooling have tolerance level of +/-0.010. This plaster process can produce tooling in flasks as large as 36″×24″.
The most common valley this company uses in their production is the A358. One interesting thing I discovered about this company is that they produce high-quality cast-to-size aluminium tooling for diverse forming processes which include: single and twin sheet vacuum forming, thermoforming, pressure forming, compression modelling and rotational modelling.
Alumicast Incorporated
Location: Dallas, Georgia
Company Type: Manufacturing
Year Founded: 2000
Main Products: Aluminium die casting
Other Products: CNC machining.
They’re a leading green sand aluminium foil manufacturer with over 35 years of experience. One interesting fact about this company is that they have a really quick turnaround time. They also have up to 6 stations and can meet up to 3,400 lbs weight and 600 pieces per day.
This enterprise offers several services such as core making, heat treatment and shot blasting. They serve a large customer base including the high voltage connector and switch, railroad automotive and pump industries.
This company has modelling lines which include a 3191 rotolift, two 3161 rotolifts and 3 joint squeezes. They offer short peering services for alloys using materials such as steel, alloy carbon steel, aluminium, mild steel, etc.
Mardek LLC
Location: Pittsford
Company Type: Manufacturing
Year Founded: 2010
Main Products: Aluminium die casting
Other Products: CNC machining, since die casting.
This is a leading supplier of contract offshore manufacturing services in metal and plastic processes. They specialise in high-quality precision manufacturing services while keeping prototyping and design costs as low as possible on every project. They have a wide array of customers in the industrial, consumer products and commercial industries.
For lightweight die casting, they use aluminium which offers high dimensional stability for complex shapes. Other than aluminium die casting, they also offer zinc, magnesium and copper die casting. When casting small parts, they usually use zinc. When they want to produce extremely light die casting, they mostly use magnesium.
This company offer precision metal stamping to convert flat metal sheets into specific shapes. They also offer precision metal stamping manufacturing capabilities that cut across different stamping technologies such as continuous strip, deep draw, fine blanking, etc. This enterprise offers several stamping services such as forming, compound blanking, piercing stamping, deep drawn stamping, etc.
I gleaned that they offer several machining services such as multi-axis CNC milling, multi-axis CNC turning, forgings, screw machining, among others.
Metrics Engineered Supply Chains
Location: Ohio
Company Type: Manufacturing
Year Founded: 1994
Main Products: Aluminium die casting
Other Products: Investment casting services, CNC machining.
This is a leading company that offers one of the best manufacturing and engineered supply chain solutions. They have an efficient supply-chain management that sources product manufacturing to qualified manufacturers across India, China, Australia, etc
They serve a large number of customers spanning the industrial, agriculture, automotive, lighting, medical, telecommunications, metal components and the electronics industries. Their capabilities include engineering, warehouse and inventory control project management services, among others. They offer various services such as CNC machining, tooling, stamping, castings and finishing.
This enterprise doesn’t use only aluminium in their operations, they also use iron, steel, brass, bronze, copper, nickel, titanium, ethylene, nitrile, silicone, natural rubber, etc. I discovered that this company prioritizes cost reduction. They boast of reducing costs by 20-55% on global manufacturing sourcing and tooling costs as high as 60%. If you’re sourcing for a cost-effective die casting, they’re your go-to.
I gleaned that they have quality/sourcing engineers who conduct weekly or bi-weekly on-sale reviews of suppliers.
Conclusion
There are several die casting manufacturers in the US and I have taken you through the top 10 aluminium die casting in the US. This would help you make the best decision when sourcing for a US die casting manufacturer.
