There is a booming market for the die casting industry in Australia. This is largely because Australia has a friendly business ecosystem for the automobile industry. The Australian government is reputable for providing funding for the automobile industry in the country.
The Australian motor vehicle production is currently at 5,391,000 units. Meanwhile, aluminium die casting is used in manufacturing several lightweight components of vehicles. Examples of these components are wipers, chassis and some intricate components of vehicles’ braking assembly.
Australia has lots of aluminium die casting companies. However, in this article, I will show you the top 10 aluminium die casting manufacturers.
What are the top 10 aluminium die casting manufacturers in Australia?
This is a general list of these top manufacturers. Each of them would be considered in details here. Okay so, let’s dive in!
Diecast Australia
Location: Reservoir NIC 3073
Company Type: Manufacturing
Year Founded:
Main Products: Aluminium die casting
Other Products: Zinc die casting.
This company carries on their business operations with cutting-edge facilities and technologies. They have one of the largest range of die casting machines. They have CNC machines, power coating, mass surface finishing and freight capabilities that can be customized per each customer’s needs.
This enterprise has a team of experienced product engineers. They also have both hot chamber and cold chamber die casting machines. They use the hot chamber method for materials requiring lower melting points such as zinc.
On the other hand, they use the cold chamber machine for aluminium. Also, they have an in-house, full commercial grade 5 stage powder coating plant. This is to ensure perfect finishings on their die-cast products.
This enterprise prefers powder coating to painting. This is because powder coating is eco-friendly and requires less chemicals.
Diecast Australia offers both anti-graffiti finishing and anti-marring finishing. They engage in various post-casting processes such as pressing, polishing, and deburring.
They also have a range of polishing treatments with various grit that creates relevant lustre on their products. They have the tumbler machine, vibratory polishing and deburring machine.
This company has high-end machines such as 12 high-pressure hot-chamber zinc from 50T- 280T pressure, 7 cold chamber aluminium 150T-800T pressure, various vibrators and polishers. They have CNC machine centres, drill presses, grinders, rumblers, bead blasters, shot blasters, etc.
Diecast Australia has a wide customer base across several industries. This is notably the medical and automobile industries.
They also have a seamless and swift delivery system. They ship their products nationwide in Australia and globally to Europe, America, New Zealand, China, Thailand, South America, etc. They can customize the shipping directly to your warehouse.
They also have an end-to-end solution that allows necessary checks and measures at every point of the production process.
A.F Diecasters
Location: Huntingdale
Company Type: Manufacturing
Year Founded: 1966
Main Products: Aluminium die casting
Other Products: Zinc pressure die casting.
This is a leading aluminium and zinc die casting company in Australia. They specialize in producing quality die-cast products tailored to each customer’s requirement. This company serves several industries such as security systems, medical, defence force, electrical, and furniture industries, among others.
For their operations, they have efficient processes in place, cost-saving designs, and eco-friendly practices. This allows them to manufacture high volume of products; and complex designs on a smaller scale.
This company has a full range of finishing services such as shot blasting, machining, drilling and tapping, deburring, powder coating melbourne, and chrome plating melbourne. They have a team of skilled staff with vast experience in the die casting industry.
Light Alloy Engineering
Location: Mordialloc
Company Type: Manufacturing
Year Founded:
Main Products: Aluminium die casting
Other Products: Grants die casting.
This is one of the leading Australian companies that produce aluminium die-cast products. They use the gravity die casting method in their operations. This allows them to cast a wide range of aluminium alloys. It also enables their designers to tailor the design per each customer’s needs.
They have a wide customer base across various industries. These include the automobile industry, construction, mining, furniture and general engine applications, among others.
This company also has in-house heat treatment facilities. These facilities enable them to supply castings in the T5 or T6 condition, or other heat-treated conditions to suit the customers’ needs. Their in-house CAD design and CNC capability enable them to undertake a project from original concept to casting design and production.
This company also has a team of designers that come up with design solutions and ensure quality productions.
Galvin Machined Casting
Location: Malaga
Company Type: Manufacturing
Year Founded: 1930
Main Products: Aluminium die casting
Other Products: Machining, etc.
This die casting company is keen on providing excellent customer service. They have a team of foundry experts with experience in casting ferrous and non-ferrous metals of high quality. Their finishing services include sandblasting, powder coating and a comprehensive machining option with CNC lathes, CNC Mills and vertical machining centres.
This enterprise serves as a one-stop manufacturing facility; from patterns to tooling, raw castings, machined and finished components. They also have in-depth knowledge across the specialist areas of overhead rail equipment, pumps and valves.
This company has supplied their products for several critical projects. Examples are the Mandurah rail line, Metronet, among others. They also have their brand of muff coupling known as Eccles Muff couplings. This is used for material handling hose in different Australian and international mining sites.
This coupling features an internal barbed rib system with a high degree of tightness and strength for a maximum grip of the hose. They manufacture their Eccles muff couplings from high-strength and anti-corrosive aluminium and grey cast iron.
Galvin Machined Casting supplies die-cast products to the rail industry. The rail die-cast products include the clevis clamps, eye clamps, ball swivel clamps, balance weight, dropper clips, etc.
They also supply a range of overhead line equipment to suit 25k AC electrified rail networks. Their iron and copper alloy castings comply with the regulatory standards. They supply high-volume components for the cantilever, such as the catenary and contact wires, among others.
This enterprise has the ISO 4001, ISO 9001 certifications, among others. They carry out their operations in a facility of over 10,000 Sqm. They also have warehouse facilities and approved service partners. To ensure outstanding output, they have an in-house optical emission spectrometry and hardness testing.
This company also conduct a full range of non-destructive testing on their products. These include radiography, ultrasonic, magnetic particle and die penetrate testing.
They offer bespoke machining options for their die-cast products. They have the facilities to accommodate even the most demanding machining specifications. They have equipment such as the CNC turning & milling 4&5 axis, CNC Bar feed lathes, and manual milling & turning, among others.
Quality Casting
Location: Revesby, Sydney
Company Type: Manufacturing
Year Founded: 1938
Main Products: Aluminium die casting
Other Products: Pump and valve castings, etc.
This company is a leading supplier of cast and machined engineering components. The components range from less than 1kg to 3000kg or more using different ferrous and non-ferrous alloys. They supply their products to a wide array of customers in several industries.
This enterprise was established to develop the technology of casting high alloy steel castings, especially stainless steel for the chemical industry. They are one of the pioneer foundries in Australia to use high-frequency induction melting for concise control of melt chemistry.
They have laboratory facility for chemical analysis and physical testing of metals. They provide various non-destructive tests for their products. These include radiography, ultrasonic testing, magnetic particle and dye penetrant testing. This company also has the ISO 9001 2015 certification.
The common alloys they use include nickel-based alloys, hear resistant steels, corrosion-resistant steels, carbon and low alloy steels and cast irons.
Alliance Connect
Location: Carrum Downs
Company Type: Manufacturing
Year Founded: 2005
Main Products: Aluminium die casting
Other Products: Gravity die casting, sand casting
This is a leading company in the Australian die casting industry. Their business operations include product design assistance, tool manufacture, machining and polishing of the casting and permanent mold or sand casting of the mold.
This company also engage in gravity die casting for non-ferrous alloy parts like aluminium, zinc and copper. In fact, they are one of the oldest and reputable gravity die casting companies in Australia and New Zealand.
They have a large client base in various industries. These include the automotive, aeronautical, marine, and industrial industries, etc. They have various certifications such as ISO 9001, SAI global certificate number QEC 6493.
Alliance Connect carry out tests on its products visually, mechanically and chemically. This is to ensure excellent output and compliance with industry standards. They also ensure perfect finishing on their products. They use vacuum impregnation to introduce a sealing resin which seals the surface, reduces moisture and internal corrosion.
They have CNC machining to provide smoother surfaces for their products.
Adarsh Australia
Location: Perth
Company Type: Manufacturing
Year Founded: 1996
Main Products: Aluminium die casting
Other Products: Sand casting
This is one of the top Australian manufacturers, fabricators and importers of component parts. They have a team of skilled staff with vast experience in the industry. The company is managed by engineers experienced in product development, process selection and material sourcing.
This company pride itself on its deep-seated commitment to producing outstanding output and swift delivery of products. They also have access to both local and international supply chain partners. This enables them to seamlessly source materials that suit their clients’ specifications.
This enterprise also ensures efficient quality control tests on its products. They have qualified and experienced quality control officers. These officers conduct in-progress checks throughout the production process. These officers also conduct final inspection of the completed order before dispatch.
The Quality Control department is independent of the company’s management. If the quality control officer rejects a component or part, the company’s management cannot override it.
Adarsh Australia has a separate division that specializes in CNC machining, CNC milling and CNC turning. This division is known as PG Watson.
Castech
Location: Adelaide
Company Type: Manufacturing
Year Founded: 21947
Main Products: Aluminium die casting
Other Products: CNC Machining
This is a quality-assured casting foundry and it carries out its operations with state-of-the-art technology. This company supplies engineering-based industries with high-quality ferrous and non-ferrous castings at competitive pricing.
Asides from aluminium die casting, they also work with other metals such as grey irons, white irons, bronze, carbon steel and alloys. This company can produce castings in a wide variety of alloys, either one-off or thousands.
They have various certifications such as ISO 9001 certification, among others. This enterprise offers a complete foundry service; from prototyping to trial runs and production. Largely, they use the hard sand process when molding. This involves blending sand, binder and catalyst in a continuous mixer.
They are keen on producing outstanding products. They ensure that their die-cast products possess the necessary physical properties. Castech also uses Computered Casting solidification simulation technology to design its products. This modern simulation ensures improved quality; and less scalp of the die-cast products.
This company employs the service of NATA-endorsed (National Association of Testing Authority) laboratories to conduct quality assurance tests on their products. They conduct different tests on their products. These include radiography, ultrasonic and mechanical tests, among others.
They also conduct microstructure of cast materials to check and verify metal conformance in conjunction with test bars. This enterprise has the Stratasys Fortus, 450 MC that they use for 3D printing in their production process. This machine is the first and only of its kind in South Australia.
Rogers Industries Group
Location: Hemmant
Company Type: Manufacturing
Year Founded: 1954
Main Products: Aluminium die casting
Other Products: CNC machining
This die casting company specializes in small, medium and large plastic injection molding such as nylons, polyethenes, etc. They carry on their business operations with high-end facilities and technologies. They have 15 computer-controlled machines of different sizes.
Rogers Industries Group is committed to delivering quality output. They employ the gravity die casting method in manufacturing their die-cast products. They use electronic furnaces to maintain accurate temperature during production. They also use various horizontal, vertical and tilt pour machines that can produce castings as much as 30kg to over 10,000.
To ensure excellent output, they use CA401 grade aluminium in their productions. They have an on-site spectrograph to monitor the production process. This enterprise uses both CNC lathes and machining centres in producing precision machined parts. They have 2 CNC lathes, 2 CNC milling machines, 5 milling machines, 1 machine shop computer, 2 electro-discharge machines, and spray welding, among others.
They have a wide array of customer base across several industries including the automotive, building, electronics, agriculture, mining, and marine industries, etc.
Excelsior Die Casting Company Limited
Location: Silverwater
Company Type: Manufacturing
Year Founded: 1987
Main Products: Aluminium die casting
Other Products: Zinc die casting
This is a company that specializes in high-pressure die casting using aluminium and zinc alloys. They cater for short-run single cavity tools, as well as high-volume production runs using multi-cavity tools. They also use the Visi-Track shot monitoring system for machine set up and maintenance diagnostics.
The machine capacity of the company ranges from 225 Tonnes to 650 Tonnes cold chamber machines in aluminium. They also have a 160 Tonnes hot chamber machine in Zinc.
Silverwater has the ISO 9001 certification.
Conclusion.
I highlighted and explained above the top ten die casting manufacturers in Australia. This knowledge would always be useful for you whenever you are sourcing for your die-cast products from Australia.