Die castings are made not only from aluminium but also from other metals such as copper, magnesium, etc. However, there’s a preference for aluminium die casting due to its strength, quality, lightness, among others.
There is a booming market for aluminium die casting in Germany. For example, the automobile die casting industry is valued at over 3 million Dollars. This has contributed to the increasing number of die casting manufacturers in Germany. It is therefore important that you can identify the top aluminium die casting manufacturers so you can always get the best for yourself.
In this article, I’ll explain in details the top 10 aluminium die casting manufacturers in Germany.
What are the top 10 aluminium die casting manufacturers in Germany?
That’s not all to these manufacturers. There are still more details about them that will be of interest for you to know. I’ll show you some features of these manufacturers that stand them out among other manufacturers.
Druckguss Westfalen GmbH & Co. KG
Location: Geseke, Germany
Company type: Manufacturing
Year Founded: 1964
Main Products: Aluminium die castingOther Products: Surface finishing, CT and X-ray analysis, assembly
This is one of the foremost innovative foundries in Germany. Since they began their business operations in 1964, they are committed to delivering excellent aluminium and zinc die-cast products. I realized that this company use cutting-edge equipment and advanced software in their productions. They have about sixteen die casting machines with clamping forces of 130 to 1800 metric tons. This enterprise also harness the use of FDI, Magmasoft and Time Line. All these help the company to produce outstanding products.
One of the notable things about this company is their vast array of business operations. Asides from aluminium and zinc die casting, they are involved in all-round operations which include casting simulation, surface finishing, CT and X-ray analysis, assembly, etc. Druckguss Westfalen GmbH & Co. KG pride themselves on their profound commitment to optimally satisfy the needs of their customer base, right from the consulting stage to product delivery. They are customer-driven in their business approaches.
So, you can be assured that with them, you would be getting excellent products. Also, this enterprise strives toward environmental protection and so, recycling waste is one of their business policies.
The Wolf Group
Location: Regensburg, Germany
Company type: Manufacturing
Year Founded: 1933
Main Products: Aluminium die castingOther Products: Finishing and assembly, tool manufacturing, machining
Established about 90 years ago, this company is one of the top aluminium die casting manufacturers in Germany. They have subsidiaries in Sátoraljaújhely (Hungary) and Zhongshan (China). They have a wide customer base ranging from automotive, electrical, mechanical, to structural industries. I gleaned that this enterprise also have a high equity ratio. They carry on their business activities with flexibility. This allows them to adjust flexibly and maintain stability in the occurrence of market instability.
One spectacular thing you should note about this company is their large die-casting capacities. It is estimated that they have the global capacity to produce aluminium die-cast parts on 70 casting cells with a clamping force of 100 tonnes to 2000 tonnes.
The Wolf Group have an efficient management system and they have certifications such as ISO/ TS 16949 and ISO 14001. So, this company adheres to the best industry standards in their business activities.
AUER GUSS GmbH
Location: Amberg, Germany
Company type: Manufacturing
Year Founded: 1997
Main Products: Aluminium die casting
Other Products: Grinding, CNC processing, surface finishing, component and subsystem assembly.
This is a family-owned business that specialize in manufacturing top-notch die-cast products. With an estimated annual turnover of 25 million euros, they have two plants in Amberg and one subsidiary in the Czech Republic. This company supply die-cast parts to their various customers in the automotive industry. I found out that they offer 75% of their products to the automotive industry.
Auer Guss GmbH employs leading-edge facilities in manufacturing their products. Also, it is relevant to note that they carry out their business operations in line with the best industry strategy. With them, you would definitely get quality die-cast products. This enterprise has an enabling working environment and they embrace diversity. Their workforce includes workers from various backgrounds, races, cultures, religions, etc.
Asides from die-casting manufacturing, they also offer various services such as CNC processing, surface finishing, etc.
Jordan Reflectors GmbH & Co. KG
Location: Langenfeld, Germany
Company type: Manufacturing
Year Founded: 1924
Main Products: Aluminium die casting
Other Products: Reflectors, surface technology, assembly
This company began their operations in Wuppertal in 1924. They originally started their operations in the field of light control and production of reflectors. However, they have extended the scope of their business operations to include aluminium die-casting and other services. They work with the mantra – “More than just reflectors”.
If you are getting your die-cast product from this company, be assured you would be getting excellent output. This company adhere to the best industry standards and regulations when carrying out their business operations.
GP Die Casting
Location: Tuzla KOSB Melek Aras Bulva
Company type: Manufacturing
Year Founded: 1993
Main Products: Aluminium die casting
Other Products: CNC machining, molding
This is one of the leading manufacturers of aluminium and zinc die-cast parts. They have a wide customer base across several countries such as Switzerland, England, United States, Italy, Netherlands, New Zealand, etc.
I realized that this enterprise makes use of cutting-edge equipment in their business operations. They harness Special Analysis equipment, metal microscope for material analysis, hardness measurement equipment and 3D measurement equipment. Also, this enterprise employs and maximizes processes such as FMEA, SPC, PPAP and MSA. All these help them to produce quality outputs.
Another notable thing you should note about this company is their efficient management system, which is in line with the ISO 9001: 2008 accords. They have a team of dedicated and excellent professionals. Also, they strive to manufacture products that would satisfy the needs of their customers. So, you would definitely get outstanding products if you patronize them for die-cast products.
Schweizer Group Global
Location: Hattenhofen, Germany
Company Type: Manufacturing
Year Founded: 1867
Main Products: Aluminium die casting
Other Products: Hand and edge tools
This is a leading die casting company in Germany with about US $150.94 million in revenue. They have a large array of customers across Asia and Europe. They offer several products such as gear housing, holding frames, cylinder head cover, protection pipe, gear cover, among others.
I discovered that they are a group of 12 companies with over 800 qualified employees. They pride themself as a leading company for die casting and machining applications with the highest precision and cleanliness demands.
This enterprise is really big on customer satisfaction and cooperation. They see customers as more than customers, but rather as partners. This also ensures quality productions.
Breuckmann GmbH & Co. KG
Location: Heiligenhaus
Company Type: Manufacturing
Year Founded: 1966
Main Products: Aluminium die casting
Other Products: CNC machining
This is a frontline German die casting company with over 50 years of experience. This enterprise brings their expertise on board in providing quality and cost-effective productions. They specialize largely in high pressure die casting at over 1000°C.
One thing I discovered about them is that they don’t compromise on the standard and quality of their productions. They are also keen on undertaking practical research work. So, they involve in pushing and breaking down technological boundaries.
Breuckmann GmbH & Co. KG has a large production capacity of over 500 tonnes of annual casting production. They also have about 80 qualified employees. They have world-class facilities and equipment for their productions such as the 1x vertical die casting machine 400t, 2x horizontal die casting machine 400t, 3x horizontal die casting machine 250t, etc.
They also engage in anode production using cathodic corrosion protection and high-quality raw materials. You can be sure of getting quality die casting here
ECS Dieser GmbH Co.KG
Location: Schnenningen
Company Type: Manufacturing
Year Founded: 1992
Main Products: Aluminium die casting
Other Products: Zinc die casting
This is an expert die casting company offering various quality die casting such as aluminium and zinc die casting. They were formerly known as MEX Trade Urich Dieser. They have a large customer base across Europe in various industries such as the automotive, mechanical, sanitary industries, among others.
This company has their production facilities in Hungary and the development/selling agency in Germany. They use different alloys in their productions, ranging from EN 46000, EN 44300 to EN 47100. Customers are free to choose their specifications.
They are also keen on quality productions, tailored and optimized for their customers’ satisfaction. I discovered that their customers have an input in their production processes, especially at the early stages of production.
Their core specialization is in high pressure die casting using raw materials with casting threshold of 1000°C. This is suitable to manufacture pressure castings with high surface quality.They carry out their production operations in-house.
ECS Dieser GmbH Co.KG is also into research, development and innovation. So, they synergize with several regional, national and international research institutes including the University of Cambridge, University of Applied Sciences, among others. One interesting thing about them is that they offer die casting training. They also ensure their employees are continuously trained so that they will catch up with emerging trends and produce excellent output.
This enterprise is conscious of environmental sustainability in their operations. So, they regularly evaluate the environmental impacts and performance of their products and production processes. This company also uses state-of-the-art technologies towards sustainably protecting the environment by improving energy-related performance.
They have several certifications such as the DIN EN ISO 14001, DIN EN ISO 9001, and DIN EN 50001. In 2020, this company was integrated with Piel & Adey to ensure efficient synergy between their high pressure die casting and chill casting processes in the copper and copper alloy sector.
One interesting thing I discovered about this company is that they always offer free delivery of their products to their customers. In producing die cast products suitable for thin-walled and heavy-duty structural parts, they often use silicon in their productions. They offer cast silicon tombac prototype production within ten days.
They have a business unit with high-speed CNC machining technologies and several other modern first-rate machines.
IKAR LMG Gusstechnik GmbH
Location: Wachbergstrasse
Company Type: Manufacturing
Year Founded: 1924
Main Products: Aluminium die casting
Other Products: CNC machining
They offer a wide range of die casting services for their customers. Other than die casting, they offer wooding patterns, synthetic resin, metal patterns, core boxes, etc. They also create product patterns using 3D data sets or drawings.
Although this company started out as a private company, they are now a state-run enterprise under the German Democratic Republic. They have a wide number of customers across various sectors such as automotive engineering, utility vehicle construction, medical engineering, pump manufacturing, tool manufacturing, custom machine construction, etc.
I discovered they competently lead their customers on in the production process, helping them answer any metallurgical related questions. They also offer one of the best structural modifications/casting-related optimization and design of cast parts. They also select the most suitable manufacturing process per their clients’ particular specifications
This company is keen on quality productions and to ensure this, they subject their cast parts to strong quality control. They carry out both internal and external inspections of their products.
IKAR LMG Gusstechnik GmbH has qualified and experienced external professionals that conduct extensive tests on their counterparts. They also have several internal quality control mechanisms such as the hardness test, initial sample test, moulding sand inspection, thermal analysis of molten mass, etc.
I realized that this enterprise does not only offer quality productions but also finely made products. They touch their products with the finest sparkling appearance. During their production process, they send the cast parts to the fetting shop to remove moulding and cast sand from the cast parts.
Thereafter, they polish the castings according to the customers’ specifications. They also offer services such as truing, impregnation, colouring, powder coating, anodising, etc. When you buy your die cast product here, you would certainly get a well-polished product.
Kalmbach GmbH
Location: Verbirt
Company Type: Manufacturing
Year Founded: 1965
Main Products: Aluminium die casting
Other Products: Zinc die casting
They are a large die casting company with a production area of approximate 8,500 square meters and a total area of 10,000 square meters. They have a 2,000 square meter production hall equipped with state-of-the-art facilities and machines for their aluminium die casting productions.
To ensure maximum flexibility in their business operations, they harness trend data and graphics for effective process monitoring. I discovered that they have one of the most innovative die casting technology such as REIS deburring press, die-cast aluminium density test measurement, aluminium shaft melting plant, 10 CNC-controlled liquid-loadable cold-chamber die casting machines, 20 CNC-controlled, liquid-loadable hot-chamber die casting machine, etc.
I gleaned that they also use one of the leading-edge measuring and testing methods and machines such as the CNC-controlled 3D measuring machine and optical measuring devices.
This enterprise have customer base across the automotive, sanitary, electronic, mechanical, engineering, furniture and fittings industries. One interesting thing about them is that since 1996, they have been an exhibitor at the most important trade fair for the die casting industry.
This company ensures the final finishing of their products by using powder coating with painting in extensive variety of galvanized surfaces. They have different certifications such as DIN ISO 9001-2015 and 14001.
Conclusion
In Germany, there is a booming market for die casting and so there is an increasing growth in the number of aluminium die casting companies in Germany. To help you make the right decision when sourcing for die cast products in Germany, I have taken you through the top ten aluminium die casting manufacturers in Germany.
