Introduction
Aluminium is preferred across various industries because, among other factors, they are durable and lightweight. New Zealand has a quite large number of companies using aluminium die-cast parts.
In the automotive industry, there are over 4.4 million registered vehicles in New Zealand. Meanwhile, aluminium die castings are used to produce several components of vehicles, such as the chassis, wipers, etc.
There are lots of aluminium die casting manufacturers in New Zealand. In this article, I will show you the top 10 manufacturers. Follow closely
What are the top 10 aluminium die casting manufacturers in New Zealand?
1. Mecca Group Limited
Location: 17-19 Garlands Road, Woolston – New Zealand
Company type: Manufacturing
Year Founded: 1945
Main Products: Aluminium die casting
Other Products: CNC Machining, bronze castings
Mecca Group Limited is one of the leading manufacturers of die-cast products in New Zealand. Founded in 1945 by George and Sydney Chaney, this company prides themselves on their deep-rooted commitment to providing excellent aluminium and bronze castings. They also specialize in all lathe turning, repetitive automatic turning and general specific machining.
One of the spectacular things about this company is that they carry on their business operations with cutting-edge technologies and facilities. They are innovative and strive toward customer satisfaction. This company has a non-ferrous and Aluminium die casting foundry and a repetitive machine shop which includes high-grade CNC machinery.
Mecca Group has skilled workforce. They have a team of experienced technicians and industry experts. I discovered that this company manufactures varieties of products such as brewery and marine equipment, industrial plumbing equipment, marine hardware products, etc.
The brewery products manufactured by Mecca Group include Flemington beer taps, iridium beer taps, swan/pyrmont casino beer taps, freemantle beer taps and custom-made beer taps. Also, their industrial plumbing products include flanges, toilet pan braking, misc bathroom fittings, etc. Their marine hardware products are bollards, cleats, fairleads, handrail brackets, handles, hinges, outdoor brackets, skin fittings, tank breathers, deck fillers, U-bolts, etc.
They similarly produce other products such as back pressure valves, control systems, floating pumps, drainage systems, air filters, air pumps, air compressors, applicators, etc.
Asides from the customers in Australia, this company has a wide array of customer base across several other countries. These include Pacific Islands, the United States, Canada and China.
If you are getting your die-cast products from them, you can be assured of the quality of their products.
2. Castech Limited
Location: 25 Elucid Avenue, Yep Rapa, Hamilton 3200
Company type: Manufacturing
Year Founded: 1986
Main Products: Aluminium die casting
Other Products: CNC Machining, design assistance, pattern making.
This company is another front-line manufacturer of die-cast products in Australia. They produce high-grade castings and they are keen on maximally satisfying their customers. Founded about 36 years ago, Castech employs industry best practices in their activities. They infuse traditional techniques with modern technologies and standards.
I gleaned that this company is customer-centric in their approach. They manufacture customized products that are tailored toward the needs of each client. They manufacture varieties of products, which include: bronze plaques, tank nipples, through sockets, freeze branding equipment, boat trailer rollers, aircraft reduction drives, etc.
Castech produces tank nipples in different sizes, ranging from 20 mm, 25 mm, 32 mm, 40 mm, 50 mm, 65 mm, 100 mm, 150 mm, 200 mm, etc. They also manufacture freeze branding equipment such as ciper brands, numerical brands, and cattle brands. The boat trailer rollers they produce are strong and corrosion-resistant. Each roller is fitted with flanged nylon bush at each end to ensure smooth running on the roller shaft.
Similarly, over the years, Castech manufacture products for the sports aviation industry. This company has substantial experience in producing aircraft engine propeller speed reduction units (PSRUs). They mainly supply their aircraft products to Supermarine Aircraft, a company based in Texas, USA, and globally recognized as a manufacturer of Spitfire replica aircraft.
3. Cast Components Limited
Location: 99 Keith Street, Roslyn, Palmerston North 4414, New Zealand
Company type: Manufacturing
Year Founded: 2002
Main Products: Aluminium die casting
Other Products: grey iron castings, SG iron castings, steel castings, NI hard metal, etc.
Cast components is a reputable manufacturer of aluminium die-cast products. They offer one-stop casting services, as they can cater for your aluminium casting project from start to finish. Asides from aluminium, they also work with different types of metals such as grey iron, SG iron, gun metal, steel, stainless steel, and NI hard metal. This company has a customer base across several industries. These include the home heating, quarry, mining and general engineering industries.
They carry on their productions with first-rate equipment and facilities. Their foundry is purpose-built and well-equipped. They have about five tonne gantry cranes. Their casting capabilities include induction and convection melting, hard sand moulds and cores, green sand moulds and shell cores. These enable them to be efficient and versatile in their operations.
Cast components Ltd has a team of experienced workforce. They pride themselves in having a workforce with about a combined 100 years of experience.
Another amazing thing about this company is that they carry out their productions in an eco-friendly manner. They have a sand reclamation plant in their facility, which enables them to re-use sands rather than waste them. They also have a fume recovery system to guard against pollution.
4. Sika Tech
Location: Manukau, New Zealand
Company Type: Manufacturing
Year Founded: 1885
Main Products: Aluminium die casting
Other Products: CNC machining.
This company prides itself as a one-stop shop for durable and cost-effective aluminium die casts. They have the mantra: ‘Do it once, do it right’. Their die-cast products do not chip or crack. Their products are durable and you don’t have to unnecessarily incur costs in maintaining and replacing them.
Also, their products are cost-effective. This is because their combined capital and operational savings will lower your budget requirement. This company strive to make their die-cast products cost-effective while retaining high structural integrity for the products.
This enterprise conducts rigorous testing and meticulous research of their products. They have the ISO 9001 certification. Their customer base spans several industries such as the electrical, telecommunications industries, among others.
5. Axiam
Location: Whanganui, New Zealand
Company Type: Manufacturing
Year Founded: 1994
Main Products: Aluminium die casting
Other Products: Sand casting.
This company offers turnkey production of complex components in plastics and metals. From the design stage to the finishing stage, they work closely with their customers. They have the capabilities to develop a product, process or tool in the most effective way. Their services include design & development, injection moulding, die casting, and tooling.
This company’s product development service spans in-house product design, finite element analysis, 3D modelling, technical support, solid works, etc. They employ 3D modelling, Solid Works and Pro-Engineer to create sophisticated models.
This enterprise also undertakes tool and mould design. Their injection moulding capability includes 2 shot over-moulding, up to 860-tonne clamp machine, high spec engineering polymers and other specialized auxiliary processing equipment.
They have an extensive range of die casting options. They create products ranging from 7 grams to 300 kilograms. Their die casting capabilities include high-pressure die casting machines, low-pressure gravity machines, etc.
Their high-pressure die casting machines range from 125 to 650 tonnes of pressure. These machines are suitable for producing thin-walled, high-volume and complex die casting. This company uses aluminium alloys such as A380, LN20, A413, LM24, etc.
This enterprise also has low-pressure die casting machines that can create large-scale castings. They are keen on innovative tooling. They have an in-house plastic mould & tool facility and in-house pressure die casting tool build.
6. Dydo Manufacturing Limited
Location: Lower Hunt, New Zealand
Company Type: Manufacturing
Year Founded: 1995
Main Products: Aluminium die casting
Other Products: Zinc die casting, brass fabrication.
Other than die casting, their services include brass fabrication, general fabrication, specialist light fittings, steel and brass window restoration, kiln manufacturing, etc. They pride themselves on their versatility and ability to proffer practical solutions to their customers. They have expertise in all aspects of kiln production and services, including electric kiln and gas kiln.
They can produce high-quality, gravity aluminium die castings for a range of industries. This company offers a one-stop service ranging from designing, tooling making and maintenance, casting, machining, tumbling, polishing, etc.
This enterprise also manufactures bends, rolls and curves for several industries. Their skilled technicians bring their skills on board to push the boundaries of where metals can be bent to. They can also handle both bespoke one-off production to high-volume production.
7. ABCAST Foundry
Location Fielding 4702, New Zealand
Company Type: Manufacturing
Year Founded: 1995
Main Products: Aluminium die casting
Other Products: Bronze die casting
ABCAST Foundry offers turnkey production using the latest technology. They have leading-edge facilities for the whole production process, ranging from design, pattern making, prototyping, heat treatment, and mould production.
I discovered that this company is committed to swift and cost-effective productions. They also manufacture their products per each customer’s specifications.
They offer a traditional moulding method combined with superior service to ensure quality production. Their customer base spans the telecommunications, automobile, electrical industries, among others.
8. Cancast
Location: Rolleston, New Zealand
Company Type: Manufacturing
Year Founded: 2012
Main Products: Aluminium die casting
Other Products: CNC machining
This aluminium die casting company is reputable for quality production. They use detailed designs and the latest non-destructive x-ray testing methods. This makes their die-cast products free of defects or weakness.
They cast a wide range of metals such as mild steel, alloy steels, alloyed irons, stainless steel, etc. They serve as a one-stop-shop, ranging from design, production, testing, packaging and freighting of all orders.
They have skilled professionals that oversee the production processes. I gleaned that the main services of this company cut across tooling and casting advice, pattern making, tensile testing, chemical testing and non-destructive testing.
Their die-cast products include pump castings, gearbox housings, fire bars, wear-resistant castings for mining and quarrying, irrigation castings, etc.
9. Giltech Precision Castings
Location: Dunedin, New Zealand
Company Type: Manufacturing
Year Founded: 1881
Main Products: Aluminium die casting
Other Products: Bronze die casting, copper die casting
Giltech has various certifications such as ISO 9001:2015. So, you can be sure of getting high-quality die-cast products here.
They have a high-capacity foundry that can run castings from 1-10,000, with each casting weighing up to 250kgs. Their monthly production capacity is around 15 tonnes of metal. Daily, they can produce over 400 moulds. They also use both green sand and hard-set moulding processes.
This company has skilled technicians that can craft quality ingots into quality castings. To melt metals, they use induction furnaces that melt 250kgs and have two crucibles attached to each control unit. Also, they use shells, hot boxes and CO² cores before shot blasting the products.
Also, this enterprise provides certificates of conformity, including melt codes and can arrange both tensile and non-tensile destructive testing.
I discovered that they have a large international customer base across Australia, Asia, and the Middle East. Also, this company exports 70% of their die-cast products. As a global exporter, the durability of their products stands them out. They only use the aluminium alloy CC601 (LM25) for aluminium die casting.
For bronze casting, this enterprise use aluminium bronze (AB2), nickel bronze (NiB), leaded gun metal (LG2), and manganese bronze (MnB). This company does not directly undertake heat treatment in their manufacturing facility. However, they have arrangements with third parties for this.
Giltech usually tests their die-cast products under water at 620-1,000 kph. If they discover any leak in any product, they will impregnate the product with Loctite Resinol 90°C system.
10. Die Casting Solutions
Location: Auckland, New Zealand
Company Type: Manufacturing
Year Founded: 2004
Main Products: Aluminium die casting
Other Products: Zinc die casting
This company is a leading die casting company in New Zealand. They have a team of experienced designers who conduct rapid prototyping using 3D printing technology and top-notch CAD software.
I discovered this company has onsite tool room facilities and different CNC machines. They can run up to five dies in each machine at a time. They can also change dies in less than five minutes. This affords them a quick turnaround in their productions at minimal costs.
Die Casting Solutions use high-grade finishings such as coating, vibratory finishing, etc. They also properly inspect and weigh their products to ensure highest quality standards.
Their die-cast products include weather-resistant mechanical components, interlocking components, brackets, CAM locks, brackets, clamps, etc
Conclusion
In this article, I have taken you through the top 10 aluminium die casting companies in New Zealand. This knowledge will help you when sourcing die casting manufacturers in the country.
